How to Start Aluminium Fabrication Business in India (2025 Guide) | ALUTimes

How to Start Aluminium Fabrication Business in India

Published by: ALUTimes | Updated on: July 7, 2025

Introduction

With India’s booming construction, infrastructure, solar, and EV sectors, aluminium fabrication has emerged as a highly profitable and scalable business. Aluminium fabrication includes windows, doors, panels, structures, and custom components used across industries. This guide will walk you through everything needed to start your aluminium fabrication business in India in 2025.

Why Start Aluminium Fabrication in 2025?

  • High demand from real estate, smart cities, solar installations, and EV manufacturing
  • Lightweight, corrosion-resistant aluminium is replacing steel in many sectors
  • Low-to-medium investment business model with high customization opportunity
  • Scope to expand into fabrication services, B2B manufacturing, or direct sales

Step-by-Step Process to Start the Business

1. Market Research

Study your city or target market. Identify construction projects, industrial zones, or commercial builders needing aluminium fabrication. Analyze competitors, price ranges, and commonly demanded products like partitions, windows, doors, or solar structures.

2. Business Registration & Compliance

  • Register your business as a Proprietorship, Partnership, LLP, or Pvt Ltd
  • Apply for GST Registration
  • Get MSME Udyam Registration for subsidies
  • Pollution NOC (if large-scale)
  • Trade license from local municipality

3. Location and Workshop Setup

Select an industrial area or commercial workshop space (minimum 1000–1500 sq. ft.) with easy transport access. Ensure proper electricity load, ventilation, and safety compliance.

4. Machinery and Tools Required

  • Aluminium Cutting Machine (₹80,000–₹1.5 Lakh)
  • Welding Machine (TIG/MIG – ₹60,000+)
  • Angle Grinder, Drill Machine, Riveting Gun
  • Measuring Tools, Clamps, Jigs
  • Optional: CNC Router or Laser Cutting Machine

5. Raw Materials to Source

  • Aluminium profiles and sheets
  • Glass, handles, locks (if making windows/doors)
  • Adhesives, fasteners, rivets

6. Hiring Team

Start with 2–4 fabricators or welders depending on scale. Hire a helper and a quality checker. You may manage admin and customer service or hire 1 assistant.

7. Marketing Your Services

  • Create a website and post photos of your work
  • List on IndiaMART, Justdial, and Google Business
  • Distribute visiting cards to local builders, contractors, architects
  • Advertise on Facebook/Instagram for your city

Investment & Profitability (2025)

  • Initial Investment: ₹7 – ₹12 Lakhs (setup, machines, working capital)
  • Break-even Point: Within 6–10 months (depending on scale)
  • Monthly Turnover: ₹1 – ₹4 Lakhs
  • Net Profit: 25% to 35% margins if direct B2B or B2C

Licenses & Tax Compliance

To run smoothly, maintain monthly GST filings, labor compliance, and safety certifications. If you’re planning exports, register with DGFT and get IEC code.

Common Products You Can Fabricate

  • Aluminium Windows and Doors (Sliding, Hinged, Casement)
  • Solar Mounting Structures
  • Aluminium Partitions and Panels
  • Showroom Fronts and Railings
  • Custom CNC Fabricated Designs

Tips for Success

  • Always take advance payments on bulk orders
  • Offer on-site installation and measurement services
  • Use ISO-certified raw materials for quality assurance
  • Build relationships with architects, builders, and solar companies

Conclusion

Starting an aluminium fabrication business in India in 2025 is a smart move due to high demand and scalable operations. With proper setup, skilled labor, and consistent marketing, you can build a profitable business within months. ALUTimes will continue to support entrepreneurs with tools, resources, and updates in the aluminium industry.

Disclaimer

This article is intended for informational purposes. Actual setup cost and profitability may vary based on city, size of operations, and market factors. Readers are advised to consult business consultants or CA before investment.

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